Nasphalt mix design example pdf document

Abrasion resistance, admixtures, concrete, concrete aggregates, durability, mix design, portland cement. As stated in the preface to the document, the handbook is not intended to cover administration, contracting procedures, site investigation, geometric design, structural design, or mix design, although some general information is included concerning contract administration and mix design. Marshall method of mix design is the most popular one and is discussed. If so, share your ppt presentation slides online with. Project organization, mix design, and quality control. Prepare g of mix, cool at room temp for 24 2 hrs bring oil bath to between 325 and 350of obtain a 200 g representative sample of the mix fill 2000 ml beaker about halfway with distilled water and heat to boiling add mix sample to beaker, maintain boil for 10 m 30 s remove beaker and skim asphalt from water surface. Various failure mechanisms pertaining to the use of cold patch mixtures were identified and current mix design, materials, performance evaluation, and field application procedures were assessed.

Some types of bituminous mixes are also used in base coarse. The mix design wetmix determines the optimum bitumen content. Hma mix design wma mix design specific considerationswma laboratory mix design equipmentpreparation of wma mixtures. Mix design technology certification asphalt institute. This test method is for use with mixtures containing penetration and viscosity or performance grade asphalt cements and aggregate up to 25 mm maximum size. Asphalt pavement thickness and mix design asphalt institute. Design and optimum are often used interchangeably however, they mean two different things there can be many design binder contents for a mix, but only one truly optimum optimum indicates the best binder content based on intended application, performance requirementsneeds, and ultimately economics. The 7 th edition of ms2 asphalt mix design methods marks the 56 th year of continuous publication of an asphalt institute mix design manual. Asphalt rubber applications asphalt rubber is the process of adding recycled, crumb rubber to hot mix asphalt called dry process or the asphalt binder called wet process to modify the final mixture difficult to use in densegraded mixtures due to residual crumb rubber best used in gapgraded type mixtures sma and ogfc. Pavement materials and construction techniques laboratory records submission date. Properties considered in mix design good hma pavements function well because they are designed, produced and placed in such a way as to give them certain desirable properties. Mix design considerations mixture property component and construction effects on mixture properties asphalt stiffness aggregate gradation asphalt content degree of.

I have done following changes in mix design spreadsheet for the mistakes reported. Heavyduty mix design mix designs highcontact pressure modified mix design indirect tensile test standard mix design 19. This special publication focuses on the history, development, trends, and evolution of hot mix asphalt design and pavement construction. In 2001 the interim guidelines for the design of hot mix asphalt in south africa hma, 2001 was published and it included the latest international technology available. A read is counted each time someone views a publication summary such as the title, abstract, and list of authors, clicks on a figure, or views or downloads the fulltext. The final report on the project that developed nchrp report 673 and. Chapter 2 background a manual for design of hotmix. Properties considered in mix design superpave mix design. Since the quantity of flyash is calculated in kg directly so nothing was dependent on it. For example, if the specified binder grade for the virgin mix is a pg 6422, the required grade for the recycled mix would be a pg 5828. Calculate the limiting asphalt content at the tentative design asphalt content. Asphalt concrete mix design is the property of its rightful owner.

The superpave mix design manual for new construction and. Develop mix design and analysis procedures for asphalt. The mix design for hot mix asphalt pavement hma shall conform to the criteria of design and production tables below. Hernandez, msce jose garibay, msce and soheil nazarian, phd, pe conducted for texas department of transportation report project 06361 development of a new mix design method and specification requirements for asphalt treated base. Calculate the bearing capacity for each asphalt content. Today, asphalt mixes are primarily designed under the superpave system, where proportioning of the aggregates and the asphalt binder relies primarily on empirical aggregate quality characteristics and mix volumetric properties such as air voids, voids in the mineral aggregate vma and voids filled with asphalt vfa. Asphaltic concrete mix design apwa type 401 objective perform a marshall mix design per the asphalt institute ms2 manual and aashto test methods conforming to the kansas city metropolitan chapter of the american public works association, 2001 edition, apwa type 401 specification 50 compaction blows per face. Read a manual for design of hotmix asphalt with commentary. Mix design in hot mix asphalt, binder and aggregate are blended together in precise proportions. Txdot requires an improved mix design procedure to develop patching mixtures with a durability of at least 6 months that accounts for traffic volume. This edition offers significantly expanded application and guidance relative to our previous mix design manuals. The binder grade for the new asphalt binder is selected using an appropriate blending chart for high and low temperature. Information from previous research and current practice was used to develop guidelines for foamed asphalt mix design for use in south africa.

The relative proportions of these materials determine the physical properties of the hma and ultimately how the hma performs as a finished pavement. Develop mix design and analysis procedures for asphalt mixtures containing highrap contents tpf 5294 fhwa asphalt binder expert task group salt lake city, utah april 25 27, 2016 louay n. Out of print asphalt institute construction leaflets. Mohammad wei cao department of civil and environmental engineering louisiana transportation research center louisiana state university. The mix is composed usually of aggregate and asphalt cements. Napa will be holding a paving for performance designed to perform conference in atlanta on october 11. This document is aimed at providing guidelines for the economical design anduse of hotmix asphalt in pavements i. Abstract continuedresults indicated that current heavyduty mix selection criteria can be used, but higher compactive effort is needed to. The last example in this chapter shows how hma tools is used to calculate batch weights for mix designs containing rap. The purpose of this document is to establish an acceptance procedure for hot mix asphalt mix designs. Guideline for flowable fill or clsm concrete promotion. It has been developed and approved by naspl in association with the open group.

Ppt asphalt concrete mix design powerpoint presentation. Laboratory batching for an hma mix design containing rap laboratory specimens of the mixture from example 1 will be prepared. Scope this document describes the procedure for designing bituminous materials in accordance with the marshall method of mix design stated in the asphalt institute. Removed input area for density of flyash has been removed. Draft trh8 design and use of hot mix asphalt in pavements 1987. Mix design for hma recycling rebecca mcdaniel north central superpave center isap short course on recycling fortaleza, brazil september 30, 2012. An example of proportioning a mix design through use of this form is detailed in table 3. The apparatus for the two methods are the same except. The relative proportions of these materials determine the physical properties of the hma and ultimately how the hma performs as a.

There are many methods available for mix design which vary in the size of the test specimen, compaction, and other test specifications. The marshall mixture design method shall not be used unless approved by the engineer. This document is not a report of the national research council or. The initial step in proportioning the mix design is to calculate the water content per cubic yard of concrete. This is the second of two articles on the history of mix design. This report presents the latest work on rapras mix design and performance analysis including field performance of a variety of rapras test sections around texas, and the proposed rapras mix design and performance evaluation. Warm mix asphalt mix design superpave and marshall tom dziedziejko, cet general manager ame materials engineering sunday, november 18, 2012 westin bayshore, vancouver bc cupga 2012 workshop outlinewma design referenceswma vs. The apparatus must be calibrated for the specific mix design. The mix should not distort or be displaced when subjected to traffic loads. Calloway, phd, hanna kim, and henry erlich this document is a research report submitted to the u. Pdf mix design considerations for asphalt wearing courses. Marshall mix design select and test aggregate select and test asphalt cement establish mixing and compaction temperatures develop trial blends heat and mix asphalt cement and aggregates compact specimen 102 mm diameter bit.

This method covers the formulas used to compute the various values used in the marshall mix design of 100% virgin aggregate mixtures or reclaimed material and virgin aggregate mixtures. However, construction practices rapidly evolved, and in 1978 and 1980, the national cooperative highway research program nchrp published synthesis of highway practice no. Superpave overview nthe final product of the shrp asphalt. The objective of this project is to develop and verify a mix design procedure for foamed asphalt. The goal of mix design is to determine the optimum mixture of component materials for a given application. There are several properties that contribute to the quality of hma pavements. Asphaltpro magazine balance your mix design for asphalt. Kennedy university of texas at austin michael anderson the asphalt institute strategic highway research program national research council washington, dc 1994.

Properties considered in mix design superpave mix design method. A balanced rap mix design approach is proposed in this study. If the producer resubmits a mix design, the adjusted mix will have a separate mix design id, but the new record can be related to the original. Flowable fill is not concrete nor it is used to replace concrete. Marshall method of mix design the basic concepts of the marshall mix design method were originally developed by bruce marshall of the mississippi highway department around 1939 and then refined by the u. A manual for design of hotmix asphalt with commentary incorporates the many advances in materials characterization and hotmix asphalt hma mix design technology developed since the conclusion of the strategic highway research program shrp. This method covers the formulas used to compute the various values used in the marshall mix design of. Approved mix designs are eligible to become an approved.

The two key components of pavement design are mix design and structural design. Exp 7 marshall method of mix design civil engineers pk. Chapters discuss bituminous materials in mix design, the future of asphalt pavements, modified asphalt binders, and quality control and assurance. Trbs national cooperative highway research program nchrp report 673. The marshall method of mix design is intended both for laboratory design and field control of bituminous hotmix dense graded paving mixtures.

Practical approaches to hotmix asphalt mix design and. In the proposed balanced mix design approach the final asphalt content is selected after optimizing the mix density, hwtt, and overlay test ot requirements. The role of mix design relative to mixture behavior dur. Ms2 asphalt mix design methods asphalt institute bookstore. Superpave mix design was developed as part of the strategic highway research program shrp from 1987 to 1993. Cominsky university of texas at austin with contributions by.

General scope the department has established procedures for the design and control of bituminous concrete based on marshall method for more than 30 years. This document this document is the best practice for management of instant tickets. The manual is a practical guide based on proven technologies, incorporating the most current information available in 2014. Use viscosity instead of performance graded binder properties for blending chart.

Volumetric analysis of hma mixtures 46 classroom exercise 1 based on the information given for this problem, the following steps should be followed. The optimum percent asphalt cement content shall be chosen in accordance with asphalt institute manual ms2. Practical approaches to hotmix asphalt mix design and production quality control testing background. Cip 17 flowable fill materials what is flowable fill. Originally developed by bruce marshall of the mississippi state highway department, the us army corps of engineers refined and added certain features to marshalls. The mix design technology certification mdt course provides advanced technicians, designers, and engineers responsible for mix designs with a thorough understanding of the properties of the materials which compose asphalt mixtures, as well as the physical and mathematical processes involved in producing a successful asphalt mixture design. External contract report cr98077 foamed asphalt mixes. The main objective of the job mix formula, mix design method, marshall mix design method is to determine an ideal and optimum asphalt mix that has following properties. History of asphalt mix design in north america, part 2. Mix design spreadsheet download computerized civil engineer. Initial balanced mix design training course was conducted by ncat with others scheduled throughout 2017.

Hot mix asphalt hma is the most common type of asphalt pavement hma is made principally from aggregate and. Since the late 1990s, the department has established a goal of implementing a newer mix design method, referred to as superpave. The superpave mix design manual for new construction and overlays ronald j. Document provides help in choosing appropriate sampling plans sampling plans are examples and should not be regarded as prescriptive give reference to correspondent passages of the standards. The first article covering the early design practices through the marshall and hveem systems was published in the spring 20 issue of asphalt magazine. Flowable fill is a selfcompacting low strength material with a flowable consistency that is used as an economical fill or backfill material as an alternative to compacted granular fill. The contractor establishes the initial parameters for a mix design and serves as the starting point for subsequent proportioning calculations. Controlled low strength material flowable fill is an earthlike material to be used as soil replacement, it is self compacting and has a flowable consistency. Submittal and approval of hot mix asphalt mix designs sop. This best practice is intended to establish the minimum requirements to align the instant ticket product line. Asphalt mix designs submitted to the tdot must exhibit certain physical performance properties indicated in standard specifications including but.

This webinar provides the student with a basic overview of the purpose, tests, and analyses needed to conduct an asphalt mix design. Similar steps and procedures are appropriate for marshall mix designs as well. The objective of the hma mix design system is to define an economical blend of pg binder and aggregate yielding a paving mixture having sufficient air voids, voids in. Rap handling in the process of mix design is critical, especially the mixing and compaction temperatures for high rap mixes.

Wearing courses binder courses base courses type of asphalt mix. Asphalt mix design classes, offered by the asphalt institute, are usually 35 days in length and feature handson laboratory experience as well as detailed classroom instruction. Calculate the bulk specific gravity of the combined aggregate calculate the effective specific gravity of the aggregate calculate the percent absorbed asphalt for the mixture. Advisory circular ac 150537014b, hot mix asphalt paving. Resolution of dna mixtures and analysis of degraded dna. Development of a new mix design method and specification requirements for asphalt treated bases by hector a. The hot mix asphalt design method described by the trh8. Include sessions on balanced mix design and performance specifications. The manual is a practical guide based on proven technologies, incorporating the most current information in 2014. Group 1 20cez8070 priyansh singh 20cep2073 aayush kumar 20cep2074 anjaneyulu chinthireddy 20cep2080 leeza malik 20cep2083 munesh. Example for 55 mph highway pg 6422 for 30 mph highway pg 7022 for intersections pg 7622 nj standard grade slow bump one grade stopped bump.

The marshall stability of the mix design is defined as a maximum load carried by a compacted specimen at a standard temperature of 60 oc. Improved mix design, evaluation, and materials management practices for hot mix asphalt with high reclaimed asphalt pavement content preliminary draft final report prepared for national cooperative highway research program transportation research board of the national academies randy west national center for asphalt technology auburn, al. This document provided guidelines on the selection and design of hotmix asphalt surfacing layers and was centred on the marshall design method. Cl2 model specifications for small paving jobs pdf 1. Attention is drawn to the fact that only hot mixes are covered. This is preceded by the dry mix design discussed in the previous chapter. Equations for the above calculations follow in this text and their application may be expedited by use of the appropriate worksheet figure 1. Asphalt mix design is a system for first establishing the properties you want the final mix to have, and then testing various mixes of the individual ingredients to find the mix that most successfully produces those properties. Chapter 2 design and control of bituminous mixtures using. Development of a new mix design method and specification. A manual for design of hotmix asphalt with commentary. Group 1 20cez8070 priyansh singh 20cep2073 aayush kumar 20cep2074 anjaneyulu chinthireddy 20cep2080 leeza malik 20cep2083 munesh kumar meena 20cep2778 yohannes legessedadi 20cep2086 saubhagya dixit.

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